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什麽是(shi)剪闆機

2025-12-13

　　主要分類(lei)

　　多配(pèi)合其他設備使用(yòng)，完成特殊用途：

　　1、冷(leng)彎成型線剪闆機(ji)：例如汽車縱梁冷(lěng)彎線、車廂側擋📞闆(pǎn)生産線、彩鋼闆成(cheng)型線等生産線上(shang)配置的專🧑🏽‍🤝‍🧑🏻用剪闆(pan)機等;

　　2、鋼結構生産(chǎn)線剪闆機：多用于(yu)角鋼、H型鋼自動生(sheng)産線完成剪斷工(gong)序;

　　3、闆材開平線剪(jiǎn)闆機：用于闆材開(kai)卷校平線上，爲配(pèi)合🧡生産線速度快(kuai)剪切要求而設計(ji)的高速剪闆機，厚(hou)闆💯線上多爲液壓(ya)☁️高速剪闆機，薄闆(pǎn)線上多配氣動剪(jian)闆機;高速🏒線上配(pèi)有飛剪機，連續生(shēng)産，效率高。

　　斜刃剪(jiǎn)闆機

　　剪闆機的上(shang)下兩刀片成一個(ge)的角度，一般上刀(dao)片🈲是傾斜💋的，其傾(qīng)斜角一般爲1°到6°。斜(xié)刃剪闆機剪切力(lì)比平刃剪闆機小(xiao)，故電機功率及整(zheng)機重量等大大減(jian)小，實💯際應用最多(duō)，剪闆機廠家多生(shēng)産此類剪闆機。

　　平(píng)刃剪闆機

　　剪切質(zhì)量好，扭曲變形小(xiǎo)，但剪切力大，耗能(neng)大。機械傳動的☎️較(jiao)多。該剪闆機上下(xia)兩刀刃彼此平行(háng)，常用于軋鋼廠熱(rè)剪切初🏃‍♂️軋方坯和(he)闆坯;按其剪切方(fang)式又可分爲上切(qie)式和下切式。

　　多用(yong)途剪闆機

　　1、聯合沖(chong)剪機：即可完成闆(pan)材的剪切，又可對(duì)型材進行剪切，多(duo)🔴用于下料工序;

　　2、闆(pǎn)料折彎剪切機：即(jí)在同一台機械上(shang)可完成剪切和折(she)彎兩種工藝。

　　剪闆機剪切(qiē)後應能保證被剪(jiǎn)闆料剪切面的直(zhi)線度和平行度要(yao)求，并盡量減少闆(pǎn)材扭曲，以獲得高(gāo)質量的工件。剪闆(pǎn)機的上刀片固定(ding)在刀架上，下刀片(pian)固定🔴在工作台上(shang)。工作台上安裝有(you)🔴托料球，以便🎯于闆(pan)料的在上面滑動(dong)時不被🌂劃傷。後擋(dang)料用于闆料定位(wèi)，位置由電機進行(háng)調節。壓料缸用于(yu)壓緊闆料，以防止(zhǐ)闆料⭕在剪切時移(yi)動。護欄是安全裝(zhuāng)置，以🥵防止發生工(gōng)傷事故。回程一般(bān)靠氮氣，速度快，沖(chong)擊小。

　　第(di)一：認真執行《鍛壓(yā)設備通有操作規(gui)程》有關規定。

　　第二(èr)：認真執行下述有(you)關補充規定：

　　1、工作(zuò)前認真作到：

　　1)、在空(kong)運轉試車之前，應(ying)先用人工盤車一(yī)個工作行程🥰，确📞認(rèn)正㊙️常後才能開動(dòng)設備。

　　2)、有液壓裝置(zhi)的設備、檢查儲油(yóu)箱油量應充足。啓(qi)動油泵後檢查閥(fa)門、管路是否有洩(xie)漏現象，壓力應符(fu)📧合要求。打👅開放氣(qi)閥将系統中的空(kong)氣放掉。

　　2、工作中認(rèn)真做到：

　　1)、不準剪切(qie)疊合闆料，不準修(xiū)剪毛邊闆料的邊(bian)緣，不準🈲剪切壓不(bu)緊的狹窄闆料和(hé)短料。

　　4)、剪切時，壓料裝(zhuāng)置應牢牢地壓緊(jǐn)闆料，不準在壓不(bú)緊的狀态下進行(hang)剪切。

　　5)、有液壓裝置(zhì)的設備，除節流伐(fa)外其他液壓閥門(men)不準私自調正。

　　6)、對(duì)于液壓擺式剪闆(pan)機剪切闆料的厚(hou)度，應根據《闆料極(ji)限強☎️度與闆厚關(guān)系曲線圖》來确定(ding)。

　　3、工作後應将上刀(dāo)闆落在最下位置(zhì)上。

　　操作前要穿緊(jǐn)身防護服，袖口扣(kòu)緊，上衣下擺不能(neng)敞開✂️，不得在開動(dong)的機床旁穿、脫換(huan)衣服，或圍布于身(shēn)上，防止機器絞傷(shang)🌏。必須🌈戴好安全帽(mào)，辮子應放入帽内(nèi)，不得穿裙子、拖鞋(xié)。

　　剪闆機操作人員(yuán)必須熟悉剪闆機(jī)主要結構、性能和(he)使用方法。

　　剪闆機(ji)适用于剪切材料(liào)厚度爲機床額定(dìng)值的各種鋼闆、銅(tóng)闆、鋁闆及非金屬(shǔ)材料闆材，而且必(bì)須是👣無硬痕、焊⛷️渣(zhā)、夾渣、焊縫的材料(liao)，不允許超厚度。

　　剪(jian)闆機的使用方法(fa)：按照被剪材料的(de)厚度，調整刀片的(de)💃間隙;根據被剪材(cai)料的寬度調整靠(kao)模或夾具;剪闆機(ji)操作前📱先作1—3 次空(kōng)行程，正常後才可(ke)實施剪切工作。

　　使(shǐ)用中如發現機器(qi)運行不正常，應立(li)即切斷電源停機(ji)檢查。

　　調整機床時(shi)，必須切斷電源，移(yí)動工件時，應注意(yi)手的安全。

　　剪闆機(ji)各部應經常保持(chí)潤滑，每班應由操(cao)作工加㊙️注潤滑油(you)一☀️次，每半年由機(ji)修工對滾動軸承(cheng)部位加注潤滑油(yóu)一☔次。

　　使用注意

　　1、開(kāi)動剪闆機機器作(zuo)空轉若幹循環，确(que)保在正常情🔴況🤟下(xia)，試剪不同厚度闆(pan)料，由薄至厚。确保(bǎo)用戶熟悉剪闆機(jī)性能。

　　2、試剪時不同(tóng)闆厚時必須調對(dui)不同刀片間隙。若(ruò)不🚶‍♀️調對相應的刀(dāo)片間隙，則影響刀(dāo)片耐用度。

　　4、操作時聲音平衡(héng)。剪闆機如有雜音(yīn)，應停車檢查。

　　5、剪闆(pan)機操作時油箱提(tí)高溫度小于60度，超(chao)過時關機休息。

如何(hé)加快電液折彎機(ji)的加工速度?

　　如何(hé)加快電液折彎機(ji)的加工速度?　　安裝(zhuang)電液折彎機時⭕，還(hai)需要檢查一些設(she)備的接線是否牢(láo)固，各種🌈設備能否(fǒu)保持協調運行狀(zhuang)态，每天使用設備(bèi)前進行這些♋檢查(cha)，以确保材料達到(dao)準确的加工結果(guo)。       　　在使用電液伺服(fú)數控折彎機時，系(xì)統還具有角度補(bǔ)👌償功能，可以避免(mian)加工過💜程中的誤(wu)差，大大提高加工(gong)精度，工人在平時(shí)使用數控折彎設(shè)備時，應嚴格遵守(shou)加工規範完成操(cāo)作，還應穿戴指定(dìng)的服裝和✨防護工(gōng)具，在安全的🎯條件(jiàn)下完成加工操💚作(zuò)。　　在安裝金屬材料(liao)時，需要滿足一定(dìng)的安裝标準，所以(yǐ)需要根據操作要(yào)求對材料進行加(jiā)工，加工精度對材(cai)料的安裝和使用(yong)也有很大的影響(xiang)，電液數控折彎機(ji)🈲是一種專門負責(zé)材料彎曲的設備(bèi)産品，用戶在平時(shi)使用數控折彎設(she)備時，可以先設置(zhi)好參數，然後将材(cai)料送入設備，快速(sù)完成加工任務。　　　　電(dian)液折彎機漏油怎(zen)麽解決?　　電液折彎(wan)機的液壓缸由活(huo)塞杆、夾頭、液壓缸(gāng)、滾珠絲杠等組成(chéng)，

2025-12-13

南通華鍛重(zhòng)型機床有限公司(si)

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網站建設：中(zhōng)企動力南通

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网站建设(shè)：中企动力 南通

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